Product Description
Product Description
| Product name | MKC-C33 Drive Coupling with NdFeB Magnet |
| Place of Origin | Chian ZHangZhoug |
| Brand Name | MKC |
| Size | Customized Size |
| Coating | Black Epoxy,Ni-Cu-Ni,Zn,etc |
| Material | NdFeB Magnet, hardware |
Introducing the MKC-C33 Customized Permanent NdFeB Magnets, the perfect solution for Magnetic Coupling Drive Coupling applications. These high-quality magnets are designed to provide exceptional performance and reliability.
Our NdFeB Magnets are made from Neodymium, Iron, and Boron, making them incredibly strong and durable. With their superior magnetic properties, they ensure a powerful magnetic coupling, allowing for efficient power transmission.
These magnets are specifically engineered for use in Drive Coupling systems, providing a seamless connection between 2 rotating shafts. The result is a smooth and reliable transfer of torque, ensuring optimal performance of your machinery.
With their arc shape, our NdFeB Magnets offer increased surface area, maximizing their magnetic strength. This design also allows for easy installation and integration into your existing systems.
Whether you require magnets for Servo Motor Ring applications or any other Magnetic Coupling needs, our MKC-C33 Customized Permanent NdFeB Magnets are the ideal choice. Invest in these high-quality magnetic products and experience improved efficiency and performance in your operations.
Services
Sales Service
*Inquiry, and consulting support.
*Sample testing support.
*View our factory.
Buyer Xihu (West Lake) Dis.
In order to give you the best price quickly,please provide the following information:
1.Product size ,grade,coating;
2.Order quantity;
3.Attached the drawings if customized or special shape
4.Any special packing or other requirements.
Company Information
ZHangZhoug CHINAMFG Magnetic Equipment Co., Ltd is located in HangZhou, ZHangZhoug province, which is a high-tech export-oriented enterprise specializing in researching and producing all kinds of magnetic components. The registration capital of the company is $1.45 million and it has manufacturing experience of more than 10 years. The company has passed the certification of ISO9001 Quality Management System and is 1 of the bigger factories domestically nowadays.
The company adopts the recent advanced production facilities and mature technics technology at home; perfects the test methods and begins the wide cooperation with famous enterprises abroad. The magnetic components have already been used in the fields of audio, TV, instrument/meter, automatic controlling, and daily life as well as high-tech fields such as mechanical manufacturing. The products have also been sold far away to the USA, west Europe, Japan, ZheJiang and other countries and regions.
FAQ
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2:Can you print with customized logo?
· Yes. we do but designing picture need giving.
Q3:How to get the price?
· ODM: Pls tell us your interested model and demand quantity, we will offer you good price.
· OEM: Pls tell us the details : size, quantity,printing/package etc request, We will calculate the price for you.
Q4: How does your factory do regarding quality control?
A: Quality is our life, we always attach great importance to the quality controlling from the very beginning to the very end . We have QC department and strict management system
Q5:After sales service
· Any quality problems found after sales would be offered utmost service for solution to minimize unnecessary losses.
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Maintenance Requirements for Magnetic Couplings to Ensure Long-Term Performance
Magnetic couplings are designed to be low-maintenance compared to traditional mechanical couplings. However, some maintenance practices can help ensure their long-term performance and reliability. Here are the key maintenance requirements for magnetic couplings:
- Regular Inspection:
Perform regular visual inspections of the magnetic coupling to check for signs of wear, damage, or misalignment. Look for any unusual noises or vibrations during operation, which may indicate a potential issue that requires attention.
- Cleanliness:
Keep the magnetic coupling and surrounding area clean and free from dirt, debris, or contaminants. Foreign particles on the coupling’s surface can affect its magnetic performance and lead to energy losses.
- Lubrication:
Magnetic couplings do not require traditional lubrication since they operate without physical contact. However, some couplings may have bearings or other components that require lubrication. Refer to the manufacturer’s guidelines for specific lubrication requirements.
- Environmental Considerations:
Ensure that the operating environment of the magnetic coupling is within the specified limits provided by the manufacturer. Extreme temperatures, aggressive chemicals, or other harsh conditions can affect the performance and longevity of the coupling.
- Alignment Check:
Periodically check the alignment of the driving and driven shafts. Although magnetic couplings can tolerate some misalignment, ensuring proper alignment will optimize efficiency and reduce stress on the coupling components.
- Torque and Speed Limits:
Adhere to the specified torque and speed limits for the magnetic coupling based on the application requirements. Operating the coupling beyond its rated capacity can lead to premature failure.
- Overload Protection:
If the application involves occasional overloads, consider incorporating overload protection features, such as torque limiters or slip mechanisms, to prevent damage to the coupling and connected equipment.
- Regular Maintenance Schedule:
Establish a regular maintenance schedule based on the manufacturer’s recommendations. Periodic inspections, cleaning, and other maintenance tasks can help identify and address potential issues before they escalate.
- Expert Support:
When in doubt or if encountering any significant issues, seek assistance from the magnetic coupling manufacturer or a qualified engineer. They can provide guidance on maintenance best practices and address any specific concerns related to the coupling’s performance.
By following these maintenance requirements, you can ensure the long-term performance, reliability, and efficiency of the magnetic coupling in your application.
How do Magnetic Couplings Contribute to the Overall System Reliability and Prevent Mechanical Wear?
Magnetic couplings offer several advantages that contribute to the overall system reliability and prevent mechanical wear. These benefits are a result of their non-contact power transmission principle and unique design features. Here’s how magnetic couplings achieve this:
- No Physical Contact:
Magnetic couplings operate without any physical contact between the driving and driven components. Unlike traditional mechanical couplings that rely on friction and wear-prone components, magnetic couplings use magnetic fields to transfer torque and power. This absence of physical contact eliminates mechanical wear and reduces the need for regular maintenance and replacement of wearing parts.
- Hermetic Sealing:
Magnetic couplings often feature a hermetic sealing design that prevents fluid leakage. The driving and driven components are separated by a sealed containment shell, which ensures that there is no direct exposure to the environment or the fluid being handled. This hermetic sealing not only prevents leakage but also protects sensitive components from contamination and external influences, enhancing the overall system reliability.
- Reduced Friction Losses:
Since there is no physical contact between the coupling’s components, magnetic couplings experience minimal friction losses during operation. The reduction in frictional forces translates to higher efficiency and lower energy consumption compared to traditional couplings with sliding or rolling elements.
- Tolerance to Misalignment:
Magnetic couplings can accommodate a certain degree of misalignment between the driving and driven components. This misalignment tolerance helps to minimize stress on the coupling and connected equipment, reducing the risk of premature wear or failure in situations where perfect alignment may not be achievable or maintained over time.
- Overload Protection:
Some magnetic couplings are designed with built-in overload protection features. In case of excessive torque or sudden overloads, these couplings can disengage or slip, preventing damage to the coupling and the connected machinery. This overload protection contributes to the long-term reliability of the system by avoiding potential catastrophic failures.
- No Lubrication Required:
Unlike many traditional mechanical couplings that need regular lubrication to reduce friction and wear, magnetic couplings do not require lubrication. The absence of lubricants simplifies maintenance and eliminates the risk of lubricant contamination in sensitive applications.
Overall, magnetic couplings offer a reliable and efficient solution for various applications, especially in industries where the prevention of mechanical wear, fluid leakage, and frequent maintenance are essential considerations. Their non-contact design, hermetic sealing, and tolerance to misalignment make them an attractive choice for critical systems that demand high reliability and performance.
How Magnetic Couplings Prevent Leakage and Offer a Hermetically Sealed Solution in Industrial Processes
Magnetic couplings provide a hermetically sealed solution in industrial processes by utilizing their unique non-contact power transmission principle. This design allows them to prevent leakage effectively and maintain a reliable, sealed environment. Here’s how magnetic couplings achieve this:
- Non-Contact Power Transmission:
Magnetic couplings operate without any physical connection between the driving and driven shafts. Instead, they use a magnetic field to transmit torque from one rotor to another. The absence of direct contact between components eliminates the need for shaft seals that are common in traditional mechanical couplings.
- Containment Shell:
Magnetic couplings consist of two rotors—an outer rotor connected to the driving shaft and an inner rotor connected to the driven shaft. These rotors are separated by a containment shell made of non-magnetic material with high magnetic permeability. The containment shell encloses the magnetic fields and acts as a barrier to prevent fluid leakage.
- Hermetic Sealing:
The containment shell provides hermetic sealing between the input and output shafts. As the magnetic fields pass through the containment shell, it effectively seals the coupling, creating a barrier that isolates the fluid being handled in the pump or agitator from the external environment. This hermetic sealing prevents fluid leakage, even when dealing with hazardous or corrosive fluids.
- No Dynamic Seals:
In mechanical couplings, dynamic seals are used to prevent fluid leakage at the point where the shaft exits the casing. These seals are prone to wear, aging, and failure over time, leading to potential leaks. Magnetic couplings eliminate the need for dynamic seals, reducing the risk of fluid leakage and improving the overall reliability of the system.
- High Torque Transmission:
Magnetic couplings are designed to handle high torque transmission, making them suitable for a wide range of industrial processes. The strength of the magnetic field and the proper choice of materials ensure that the coupling remains effective and leak-free even under challenging operating conditions.
Due to their hermetically sealed design, magnetic couplings are commonly used in industries where fluid leakage could lead to product contamination, environmental hazards, or safety risks. These industries include chemical processing, pharmaceuticals, food and beverage, and other applications where a sealed and leak-free environment is critical.
editor by CX 2024-05-09